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Tool Breakage Detection

Buy broken tool detection and part present inspection are top priority. Quality issues and scrap parts are major costly problems that can be eliminated by broken tool monitoring. Our PCS-350 & PCS-ER+ models can detect broken tools and be installed on any CNC including transfer lines, screw machines, drill machines and even used for detecting parts or checking the removal of a part. Simple setup and easy installation makes this unit ideal for saving thousands of dollars in scrap costs, quality issues, downtime and repair costs. CNC machining environments can be hard on any equipment, but these tool breakage monitoring sensors will hold up due to the one piece body construction.

New Brushless Models - Longer Life & Greater Flexibility for more applications

Example application photos, setup and installation-Click here

Near End of Life/Obsolete Models - PCS-100 manual and PCS-250 manual

(image for) PCS-350 Broken Tool Detection System (Complete System KIT) - Replaces Model PCS-100

PCS-350 Broken Tool Detection System (Complete System KIT) - Replaces Model PCS-100

$1,913.00
Add:
For fast detection of broken drills in your machining cycle, a must have in lights out operations,...
Part #: PCS350-KIT
(image for) PCS-350 Sensor Head Only - (Not a Complete Kit)

PCS-350 Sensor Head Only - (Not a Complete Kit)

$972.00
Add:
Need a replacement PCS350 broken tool sensor head? This is a wand style Positive Contact...
Part #: PCS350
(image for) PCS-ER+ Broken Tool Detector (Complete System Kit) - Drill Tap Detector

PCS-ER+ Broken Tool Detector (Complete System Kit) - Drill Tap Detector

$2,173.00
Add:
Fast detection of broken drills in your machining cycle. Must have in lights out operations, screw...
Part #: PCS-ER-KIT
(image for) PCS-ER+ Sensor Head Only - (Not a Complete Kit)

PCS-ER+ Sensor Head Only - (Not a Complete Kit)

$1,232.00
Add:
Need a replacement PCS-ER+ sensor head? This is a Positive Contact Sensor replacement unit for a tool broken...
Part #: PCS-ER
(image for) PCS100 KIT Tool Breakage Detection - (Also See Newer Models PCS-350 or PCS-ER)

PCS100 KIT Tool Breakage Detection - (Also See Newer Models PCS-350 or PCS-ER)

$1,447.50
Add:
*** PRODUCT END-OF-LIFE NOTICE: PLEASE NOTE THAT THE PCS-100 HAS REACHED THE END OF LIFE AND WILL NO LONGER...
Part #: PCS100-KIT
(image for) SCU-100 (Upgraded -- See Part# BSC-4000)

SCU-100 (Upgraded -- See Part# BSC-4000)

Need a replacement SCU-100-24VDC controller box for PCS100 tool breakage sensor? This unit controls the...
Part #: SCU-100
(image for) PCS-100 Sensor Head Only

PCS-100 Sensor Head Only

$667.50
Add:
*** PRODUCT END-OF-LIFE NOTICE: PLEASE NOTE THAT THE PCS-100 HAS REACHED THE END OF LIFE AND WILL NO LONGER...
Part #: PCS100-S
(image for) RC-3000 / PS-1000 24vdc Power Supply

RC-3000 / PS-1000 24vdc Power Supply

$161.33
Add:
This is a 24vdc power supply PS-1000 / RC-3000 to run the PCS-100/PCS-250 tool breakage detection unit and...
Part #: PS-1000
(image for) Cable For PCS-ER | PCS250 | PCS350 (5m or 10m Length)

Cable For PCS-ER | PCS250 | PCS350 (5m or 10m Length)

Replacement 5 Meter/15ft or 10 meter/30ft cable for PCS-ER, PCS250, PCS350 tool breakage detection...
Part #: TC-XXXX
(image for) PCS-1016 Cable 5m or 10m Length

PCS-1016 Cable 5m or 10m Length

Replacement 5 Meter/15ft (SC-1000) or 10 meter/30ft cable for PCS100 tool breakage detection system. This...
Part #: SC-XXXX
(image for) Magnetic Sensor Base (for adjustable/portable mounting)

Magnetic Sensor Base (for adjustable/portable mounting)

$240.00
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MSB-28 Magnetic Sensor Base for adjustable and portable mounting of broken tool sensor. This unit is great...
Part #: MSB28
(image for) Standard Sensing Wand RS-5030 (5-1/2 Inch)

Standard Sensing Wand RS-5030 (5-1/2 Inch)

$6.00
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RS-5030 / NE-140 Max-life sensing needle/wand (included in SA-5000, and PCS-100 products). This is a very...
Part #: NE-140
(image for) Control Box BSC-3000 for PCS-350 AND PCS-ER+ Sensors

Control Box BSC-3000 for PCS-350 AND PCS-ER+ Sensors

$756.00
Add:
Need a replacement BSC-300024VDC controller box for PCS350 or PCS-ER+ tool breakage sensor? This unit...
Part #: BSC-3000
(image for) Extra length sensing needle RS-5030A 8 Inch

Extra length sensing needle RS-5030A 8 Inch

$12.00
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Extra Length Sensing Needle-specify length  RS5030A, RS-5030A (up to 200mm, 8 inch) NE-200
Part #: NE-200
(image for) Flat Sensing Needle/wand RS-5030AX NE-140F

Flat Sensing Needle/wand RS-5030AX NE-140F

$11.33
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Optional Flat sensing wand RS-5030AX / NE-140-F for PCS100 tool broken detection unit. Picture does not...
Part #: NE-140-F
(image for) Complete swing arm assembly (Replacement part)

Complete swing arm assembly (Replacement part)

$40.00
Add:
This is a complete swing arm assembly for a PCS100/PCS250 broken tool detector. *** This item is included in...
Part #: SA-5000
(image for) Complete swing arm assembly-Flat Needle

Complete swing arm assembly-Flat Needle

$38.25
Add:
This is a complete swing arm assembly for a PCS100/PCS250 broken tool detector that uses a Flat needle...
Part #: SA5000-F
(image for) Special Cap swing arm assembly (coolant guard)

Special Cap swing arm assembly (coolant guard)

$66.67
Add:
This is a complete swing arm assembly SA-1065 for a PCS100, PCS250 broken tool detector sensor. This item is...
Part #: SA-1065
(image for) Mounting bracket clamping collar CS-6000

Mounting bracket clamping collar CS-6000

$36.25
Add:
Round mounting bracket clamping collar CS-6000 for PCS-100 Broken tool sensor.
Part #: CS-6000
(image for) Control Box TCU-250 24VDC for PCS-250 Sensor

Control Box TCU-250 24VDC for PCS-250 Sensor

$764.00
Add:
Need a replacement TCU-250-24VDC controller box for PCS250 tool breakage sensor? This unit controls the...
Part #: TCU-250
(image for) PCS-250 EOL(Upgrade to PCS-350 or PCS-ER+)

PCS-250 EOL(Upgrade to PCS-350 or PCS-ER+)

(The PCS-250 is now obsolete and end of production) See these two models below (Click on Links to See more)...
Part #: PCS250-S
(image for) PCS250 KIT - (This is Old Model - See New Model PCS-350 or PCS-ER)

PCS250 KIT - (This is Old Model - See New Model PCS-350 or PCS-ER)

***  See the NEW PCS-350 Model Here  *** (The PCS-250 is now obsolete and end of production) For...
Part #: PCS250-KIT
(image for) Upgraded Control Box for PCS-100 or PCS-250 Sensor (BSC-4000)

Upgraded Control Box for PCS-100 or PCS-250 Sensor (BSC-4000)

Replaces SCU-100 Control Box. Part# BSC-4000 for use with PCS-100 or PCS-250 Broken Tool Detection...
Part #: BSC-4000

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