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Home > Broken Tool Detection

Broken Tool Detection

Need Broken tool detection? Quality issues and scrap parts are major costly problems that can be eliminated by broken tool monitoring. Our PCS-100 can detect broken tools and be installed on any CNC including transfer lines, screw machines, drill machines and even used for detecting parts or checking the removal of a part. With simple setup and easy installation this unit is ideal for saving thousands of dollars in scrap costs, quality issues, downtime and repair costs. CNC machining applications are often in an environment that can be hard on any equipment, but these tool breakage monitoring sensors will hold up in the toughest environments due to the one piece body construction.

Displaying 1 to 16 (of 16 products)

	Product Image	Item Name	Price
		Broken Tool Detection System (KIT)- tool sensing PCS100 Buying a broken tool detection system is critical to many machining applications and to keep your part scrap percentages down. Detect broken tools on...	$1,095.00 Item: PCS100 KIT Add:
		Broken Tool Detection System (KIT)- tool sensing PCS250 PCS100 is the most common used but if your needs call for a -teach-in- type tool sensor. The 250 is an amazingly smart tool sensor. This sensor...	$1,295.00 Item: PCS250 KIT Add:
		PCS-100 Broken Tool Sensor Unit Need a replacement PCS100 sensor head? This is a Positive Contact Sensor replacement unit for a tool broken detection system. Includes collar,...	$559.00 Item: PCS100 Sens Add:
		PCS-250 Broken Tool Sensor Unit Need a replacement PCS250 sensor head? This is a Positive Contact Sensor replacement unit for a tool broken detection system. Includes collar,...	$625.00 Item: PCS250 Sens Add:
		Control Box SCU-100 for PCS-100 Sensor Need a replacement SCU-100-24VDC controller box for PCS100 tool breakage sensor? This unit controls the functions of the tool detection unit and...	$550.00 Item: SCU-100 Add:
		Control Box TCU-250-24VDC for PCS-250 Sensor Need a replacement TCU-250-24VDC controller box for PCS250 tool breakage sensor? This unit controls the functions of the tool detection unit and...	$585.00 Item: TCU-250 Add:
		24 VDC Power Supply RC-3000 / PS-1000 This is a 24vdc power supply PS-1000 / RC-3000 to run the PCS-100/PCS-250 tool breakage detection unit and control box. This is an optional component...	$95.00 Item: PCS-RC3000-PS1000 Add:
		5 or 10 Meter Cable PCS-1016 Replacement 5 Meter/15ft (PCS-1016) or 10 meter/30ft cable for PCS100 tool breakage detection system. This cable goes between the sensing head and...	$75.00 Item: PCS-1016 Config options
		5 or 10 Meter Cable TC-135 Replacement 5 Meter/15ft or 10 meter/30ft cable for PCS250 tool breakage detection system. This cable goes between the sensing head and the...	$120.00 Item: PCSTC-135 Config options
		Magnetic Sensor Base (for adjustable/portable mounting) MSB-28 Magnetic Sensor Base for adjustable and portable mounting of broken tool sensor. This unit is great for temporary CNC setups and reducing...	$165.00 Item: MSB28 Add:
		Standard Sensing Wand RS‐5030 RS-5030 / NE-140 Max-life sensing needle/wand (included in SA-5000, and PCS-100 products). This is a very common spare part. When using the PCS-100...	$5.00 Item: PCSNE-140 Add:
		Extra length sensing needle RS‐5030A Extra Length Sensing Needle-specify length (up to 200mm, 10 inch.max.) NE-200 NE-01X	$10.00 Item: PCSNE-200 Add:
		Flat sensing needle/wand RS‐5030AX NE-140F Optional Flat sensing wand RS-5030AX / NE-140-F for PCS100 tool broken detection unit. Picture does not represent wand. The wand is thicker and has...	$10.00 Item: PCSNE-140-F RS-5030AX Add:
		Complete swing arm assembly (Replacement part) This is a complete swing arm assembly for a PCS100/PCS250 broken tool detector. *** This item is included in PCS‐100/PCS-250 part number. This...	$19.00 Item: PCSSA‐5000 Add:
		Special Cap swing arm assembly (Replacement part) This is a complete swing arm assembly SA-1065 for a PCS100, PCS250 broken tool detector sensor. This item is an optional part number to replace the...	$65.00 Item: PCSSA‐1065 Add:
		Mounting bracket clamping collar CS‐6000 Round mounting bracket clamping collar CS-6000 for PCS-100 Broken tool sensor.	$15.00 Item: PCSCS-6000 Add:

Displaying 1 to 16 (of 16 products)

New Products For May - Broken Tool Detection

PCS-100 Broken Tool Sensor Unit

PCS-100 Broken Tool Sensor Unit
$559.00

Control Box SCU-100 for PCS-100 Sensor

Control Box SCU-100 for PCS-100 Sensor
$550.00

Magnetic Sensor Base (for adjustable/portable mounting)

Magnetic Sensor Base (for adjustable/portable mounting)
$165.00

24 VDC Power Supply RC-3000 / PS-1000
$95.00

Extra length sensing needle RS‐5030A

Extra length sensing needle RS‐5030A
$10.00

Flat sensing needle/wand RS‐5030AX NE-140F

Flat sensing needle/wand RS‐5030AX NE-140F
$10.00

Complete swing arm assembly (Replacement part)

Complete swing arm assembly (Replacement part)
$19.00

Standard Sensing Wand RS‐5030

Standard Sensing Wand RS‐5030
$5.00

5 or 10 Meter Cable PCS-1016

5 or 10 Meter Cable PCS-1016
$75.00

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